{"id":11,"date":"2015-07-01T00:00:57","date_gmt":"2015-06-30T22:00:57","guid":{"rendered":"http:\/\/vw-kern.at\/blog\/?p=11"},"modified":"2016-07-18T08:51:22","modified_gmt":"2016-07-18T06:51:22","slug":"klappdach-westy-mosaik-dachrahmen","status":"publish","type":"post","link":"http:\/\/vw-kern.at\/blog\/en\/2015\/07\/01\/klappdach-westy-mosaik-dachrahmen\/","title":{"rendered":"Westy Mosaik: Mounting a Convertible Roof"},"content":{"rendered":"<p>In order to\u00a0prepare my Syncros for longer rides, I decided to\u00a0install a convertible roof &#8211; the Westfalia Mosaik retrofitting convertible roof. This posting\u00a0shows how I prepared essential components that were missing (roof frame) in order to install the roof.<\/p>\n<p><!--more--><\/p>\n<p>For the conversion with the Wesfalia Mosaik roof you just need to cut the small roof opening &#8211; in contrast to the big roof opening from the original Westfalia Joker \/ Clubjoker \/ California. After I had bought the Westfalia Mosaik roof I found out that essential parts were missing:<\/p>\n<ul>\n<li>the roof frame (fit by rivets)<\/li>\n<li>the bed structure<\/li>\n<\/ul>\n<p>So I decided to do some reverse engineering and built the roof frame on my own.<\/p>\n<h3>Considerations<\/h3>\n<p>To get a perfectly fitting roof frame I came up with the idea to made it out of the roof of an rusty old Vanagon.<\/p>\n<p>Here you can see the theoretical steps I considered in 3D (unfortunately the caption is just in german, but I think you can see anyway what&#8217;s going on)<\/p>\n<div id='gallery-1' class='gallery galleryid-11 gallery-columns-2 gallery-size-medium'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1.jpg'><img width=\"300\" height=\"295\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-300x295.jpg\" class=\"attachment-medium size-medium\" alt=\"\" loading=\"lazy\" aria-describedby=\"gallery-1-18\" srcset=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-300x295.jpg 300w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-768x754.jpg 768w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-750x736.jpg 750w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-400x393.jpg 400w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-430x422.jpg 430w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-150x147.jpg 150w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1-100x98.jpg 100w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_1.jpg 772w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-18'>\n\t\t\t\tMittels Stichs\u00e4ge wird als erstes dieser Ausschnitt in ein T3-Dach ges\u00e4gt. Der Ausschnitt hat die Ma\u00dfe 1235 x 1090mm (+4 Blechlaschen).\n\t\t\t\t<\/figcaption><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2.png'><img width=\"300\" height=\"233\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-300x233.png\" class=\"attachment-medium size-medium\" alt=\"\" loading=\"lazy\" aria-describedby=\"gallery-1-19\" srcset=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-300x233.png 300w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-768x597.png 768w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-750x583.png 750w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-400x311.png 400w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-430x334.png 430w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-150x117.png 150w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2-100x78.png 100w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_2.png 899w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-19'>\n\t\t\t\tIm zweiten Schritt werden die wegstehenden  Blechlaschen mittels Zange h\u00e4ndisch nach und nach umgebogen. Dabei ergibt sich diese Idealform. Au\u00dferdem sollten jetzt bereits die zahlreichen L\u00f6cher f\u00fcr die sp\u00e4teren Nieten gebohrt werden.\n\t\t\t\t<\/figcaption><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3.png'><img width=\"300\" height=\"139\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-300x139.png\" class=\"attachment-medium size-medium\" alt=\"\" loading=\"lazy\" aria-describedby=\"gallery-1-20\" srcset=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-300x139.png 300w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-768x357.png 768w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-1024x475.png 1024w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-750x348.png 750w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-400x186.png 400w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-430x200.png 430w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-150x70.png 150w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3-100x46.png 100w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_3.png 1090w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-20'>\n\t\t\t\tDanach wird der Rahmen mit 20mm Rand aus dem Dach des T3 vollst\u00e4ndig ausges\u00e4gt, bis sich diese Form ergibt.\n\t\t\t\t<\/figcaption><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4.jpg'><img width=\"300\" height=\"166\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-300x166.jpg\" class=\"attachment-medium size-medium\" alt=\"\" loading=\"lazy\" aria-describedby=\"gallery-1-21\" srcset=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-300x166.jpg 300w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-768x424.jpg 768w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-750x414.jpg 750w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-400x221.jpg 400w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-430x238.jpg 430w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-150x83.jpg 150w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4-100x55.jpg 100w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3d_4.jpg 936w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a>\n\t\t\t<\/div>\n\t\t\t\t<figcaption class='wp-caption-text gallery-caption' id='gallery-1-21'>\n\t\t\t\tUm dem ganzen Ger\u00fcst die n\u00f6tige Stabilit\u00e4t zu verleihen werden 4x Bogen eingeschwei\u00dft und das rote Winkelprofil eingesetzt.\n\t\t\t\t<\/figcaption><\/figure>\n\t\t<\/div>\n\n<h3>Conversion<\/h3>\n<p>Different to my theoretical plan I made all the welding while the new roof frame was still in the Vanagon &#8211; after that I cuted the frame out of the original roof of the Vanagon.<\/p>\n<p>The following pictures show the practical work:<\/p>\n<div id='gallery-2' class='gallery galleryid-11 gallery-columns-3 gallery-size-thumbnail'><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_1.jpg'><img width=\"150\" height=\"150\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_1-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" loading=\"lazy\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_2.jpg'><img width=\"150\" height=\"150\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_2-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" loading=\"lazy\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3.jpg'><img width=\"150\" height=\"150\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_3-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" loading=\"lazy\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_4.jpg'><img width=\"150\" height=\"150\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_4-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" loading=\"lazy\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_5.jpg'><img width=\"150\" height=\"150\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_5-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" loading=\"lazy\" \/><\/a>\n\t\t\t<\/div><\/figure><figure class='gallery-item'>\n\t\t\t<div class='gallery-icon landscape'>\n\t\t\t\t<a href='http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_6.jpg'><img width=\"150\" height=\"150\" src=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2016\/06\/rahmen_westy_6-150x150.jpg\" class=\"attachment-thumbnail size-thumbnail\" alt=\"\" loading=\"lazy\" \/><\/a>\n\t\t\t<\/div><\/figure>\n\t\t<\/div>\n\n<p>And here you can see the final result after cutting out the roof frame:<\/p>\n<p><a href=\"https:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121.jpg\"><img loading=\"lazy\" class=\"size-medium wp-image-65 alignnone\" src=\"https:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-300x180.jpg\" alt=\"20150616_120121\" width=\"300\" height=\"180\" srcset=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-300x180.jpg 300w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-768x461.jpg 768w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-1024x615.jpg 1024w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-750x450.jpg 750w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-400x240.jpg 400w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-430x258.jpg 430w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-150x90.jpg 150w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121-100x60.jpg 100w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150616_120121.jpg 1408w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><a href=\"https:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000.jpg\"><img loading=\"lazy\" class=\"size-medium wp-image-66 alignnone\" src=\"https:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-300x180.jpg\" alt=\"20150623_101000\" width=\"300\" height=\"180\" srcset=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-300x180.jpg 300w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-768x461.jpg 768w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-1024x615.jpg 1024w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-750x450.jpg 750w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-400x240.jpg 400w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-430x258.jpg 430w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-150x90.jpg 150w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000-100x60.jpg 100w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/20150623_101000.jpg 1408w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/p>\n<p>&nbsp;<\/p>\n<h3><\/h3>\n<h3>Conclusion<a href=\"https:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx.jpg\"><img loading=\"lazy\" class=\"alignright size-medium wp-image-81\" src=\"https:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-300x258.jpg\" alt=\"blogxx\" width=\"300\" height=\"258\" srcset=\"http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-300x258.jpg 300w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-768x660.jpg 768w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-1024x880.jpg 1024w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-750x644.jpg 750w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-400x344.jpg 400w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-430x369.jpg 430w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-150x129.jpg 150w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx-100x86.jpg 100w, http:\/\/vw-kern.at\/blog\/wp-content\/uploads\/2015\/07\/blogxx.jpg 1149w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/a><\/h3>\n<p>Much work to do. You get a perfectly fitting roof frame, but the expenditure of time is quite high. Honestly spoken I don&#8217;t know if I would do I once again in that way.<\/p>\n<p><strong>\u00a0<\/strong><\/p>\n","protected":false},"excerpt":{"rendered":"<p>Um meinen Test-Syncro fernreisetauglich zu machen, habe ich beschlossen ihm ein Klappdach zu spendieren. Genauer gesagt ein Westfalia Mosaik Nachr\u00fcstdach. Dieser Beitrag beschreibt\u00a0die Herstellung der essentiellen Komponenten wie des Dachrahmens [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":[],"categories":[3],"tags":[],"translation":{"provider":"WPGlobus","version":"2.8.8","language":"en","enabled_languages":["de","en"],"languages":{"de":{"title":true,"content":true,"excerpt":false},"en":{"title":true,"content":true,"excerpt":false}}},"_links":{"self":[{"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/posts\/11"}],"collection":[{"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/comments?post=11"}],"version-history":[{"count":16,"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/posts\/11\/revisions"}],"predecessor-version":[{"id":24,"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/posts\/11\/revisions\/24"}],"wp:attachment":[{"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/media?parent=11"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/categories?post=11"},{"taxonomy":"post_tag","embeddable":true,"href":"http:\/\/vw-kern.at\/blog\/en\/wp-json\/wp\/v2\/tags?post=11"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}